U Bolt Mounting Plates M6 to M12 Sizes CNC Machined U Bolt Clamp Plate

説明

What Is a U Bolt Mounting Plate?

A U bolt mounting plate is a flat metal base designed to secure U-bolts in place, providing a stable and reinforced connection point. It is commonly used in conjunction with U-bolts to distribute clamping force evenly, prevent loosening, and enhance structural integrity in piping, automotive, and construction applications.

Materials

U bolt mounting plates are typically made from:

• Carbon Steel (standard strength, cost-effective)

• Stainless Steel (304 or 316 for corrosion resistance)

• Galvanized Steel (zinc-coated for outdoor durability)

• Aluminum (lightweight applications, such as marine or aerospace)

Surface Treatments

To improve performance and longevity, U bolt mounting plates may undergo:

• Hot-Dip Galvanizing (heavy rust protection for outdoor use)

• Zinc Plating (general corrosion resistance)

• Powder Coating (enhanced aesthetics and weather resistance)

• Passivation (for stainless steel, to maintain corrosion resistance)

Specifications of U Bolt Mounting Plates

• Thickness: Typically 3mm to 12mm, depending on load requirements

• Hole Configuration: Matches U-bolt spacing (adjustable for different pipe diameters)

• Shape: Rectangular, square, or custom-designed for specific applications

• Size: Varies based on U-bolt dimensions (e.g., M8 to M24 bolt compatibility)

Applications of U Bolt Mounting Plates

• Piping Systems: Secures pipes to beams or walls in industrial plants

• Automotive & Trucking: Reinforces exhaust systems, suspension components

• Construction & Infrastructure: Anchors structural supports in bridges and buildings

• Marine & Offshore: Used in shipbuilding for corrosion-resistant clamping

• Solar Panel Mounting: Stabilizes racking systems on rooftops or ground mounts

Excellent Case: Heavy-Duty Exhaust System in Trucks

A commercial truck manufacturer needed a durable and vibration-resistant solution for securing exhaust systems in long-haul vehicles. They implemented hot-dip galvanized U-bolt mounting plates (10mm thick, carbon steel) paired with high-strength U-bolts.

Key Benefits:
✔ Eliminated Vibration Loosening – The plate’s wide surface area prevented U-bolt slippage, even under constant road shocks.
✔ Corrosion Resistance – Galvanizing ensured longevity in harsh weather conditions.
✔ Easy Installation – Pre-drilled holes matched standard exhaust pipe diameters, speeding up assembly.

This solution reduced maintenance costs by 30% and extended the exhaust system’s lifespan—proving the critical role of U-bolt mounting plates in heavy-duty applications.