CNC Turning Brass Oil Boiler Burner Nozzle Siphon Full Cone Stainless Steel Oil Burner Nozzle

توضیحات

What is an Oil Boiler Burner Nozzle?

An oil boiler burner nozzle is a critical component in oil-fired heating systems, designed to atomize fuel oil into a fine mist for optimal combustion. It ensures efficient fuel-air mixing, leading to complete combustion, reduced emissions, and improved energy efficiency. The nozzle’s precision design affects flame shape, spray angle, and fuel distribution, making it vital for boiler performance.

Materials Used in Oil Boiler Burner Nozzles

Oil burner nozzles are typically made from durable materials to withstand high temperatures and corrosive environments. Common materials include:

• Stainless Steel (AISI 303, 304, 316): Offers excellent corrosion resistance and durability.

• Brass: Used for lower-cost nozzles but may wear faster under high-pressure conditions.

• Ceramic or Tungsten Carbide: Used in high-performance nozzles for extreme wear resistance.

• Hardened Alloy Steel: Provides long-lasting performance in industrial applications.

Surface Treatments for Enhanced Performance

To extend nozzle lifespan and improve efficiency, various surface treatments are applied:

• Hard Chrome Plating: Increases wear resistance and reduces friction.

• Nitriding: Enhances surface hardness for prolonged durability.

• PTFE (Teflon) Coating: Reduces fuel adhesion and clogging.

• Electropolishing: Improves surface smoothness for better fuel flow.

Specifications of Oil Boiler Burner Nozzles

Oil burner nozzles come in different specifications based on application requirements:

• Spray Angle (30° to 90°): Determines flame shape and combustion efficiency.

• Flow Rate (0.5 to 10 GPH): Varies depending on boiler size and fuel demand.

• Atomization Quality (Fine, Medium, Coarse): Affects combustion completeness.

• Connection Type (Threaded, Flanged, Quick-connect): Ensures compatibility with burner assemblies.

Applications of Oil Boiler Burner Nozzles

These nozzles are widely used in:

• Residential & Commercial Heating Systems – For boilers and furnaces in homes, hotels, and offices.

• Industrial Boilers – In power plants, refineries, and manufacturing units.

• Marine Boilers – For ship engines and offshore heating systems.

• Agricultural & Food Processing – In drying systems and processing plants.

Excellent Case: Improving Efficiency in a Hospital Heating System

A large hospital in Sweden was experiencing high fuel consumption and inconsistent heating due to outdated oil burner nozzles. After switching to high-precision stainless steel nozzles with a 60° spray angle and PTFE coating, the results were remarkable:

• 20% reduction in fuel consumption due to better atomization and combustion efficiency.

• Lower maintenance costs as the new nozzles resisted clogging and wear.

• Reduced emissions, helping the hospital meet environmental regulations.

• Consistent heat distribution, ensuring patient comfort and operational reliability.

This case demonstrates how selecting the right nozzle can lead to significant cost savings, environmental benefits, and improved system performance.