Galvanized Square Self Locking Washers Metal Insulation Speed Clips for Fixing Insulation Pins

توضیحات

What is a Square Self Locking Washer?

A Square Self Locking Washer is a specialized fastener designed to prevent nuts and bolts from loosening under vibration, thermal cycling, or dynamic loads. Unlike traditional flat washers, it features a square shape with an integrated locking mechanism—typically a bent or folded edge—that creates tension when compressed. This tension resists rotational movement, ensuring a secure and maintenance-free connection without requiring additional thread-locking adhesives or external devices.

Square self-locking washers are particularly useful in applications where standard round washers may not provide sufficient grip or where space constraints favor a square profile.

Materials

Square self locking washers are available in various materials to meet different mechanical and environmental demands:

• Carbon Steel (Grade 8, 10, or 12.9) – High tensile strength for heavy-duty industrial applications.

• Stainless Steel (AISI 304, AISI 316) – Excellent corrosion resistance for marine, chemical, and food-processing industries.

• Alloy Steel (4140, 4340) – Heat-treated for enhanced durability in high-stress environments.

• Phosphor Bronze (C51000, C52100) – Used in electrical applications due to its conductivity and anti-seizing properties.

• Brass (C36000) – Ideal for low-friction and decorative uses.

• Titanium (Grade 2, Grade 5) – Lightweight yet strong, commonly used in aerospace and medical applications.

Surface Treatments

To improve performance and longevity, square self-locking washers can undergo various surface treatments:

• Zinc Plating (Yellow/White Zinc) – Provides corrosion resistance and a smooth finish.

• Hot-Dip Galvanizing – Thick zinc coating for extreme outdoor or marine conditions.

• Black Oxide – Enhances wear resistance and reduces glare.

• Cadmium Plating (limited use) – High corrosion resistance but restricted due to environmental concerns.

• Passivation (for Stainless Steel) – Removes impurities to maximize corrosion resistance.

• Nickel Plating – Adds hardness and improves aesthetic appeal.

Specifications

Square self locking washers come in a range of sizes and configurations:

• Size Range: M4 to M24 (metric) or #6 to 1″ (imperial).

• Thickness: Typically 1mm to 4mm, depending on material and load requirements.

• Locking Force: Varies with material, generally between 10 Nm to 200 Nm.

• Standards: Compliant with DIN 6796, ISO 8750, and NASM 35338.

Applications

Square self locking washers are widely used in industries where vibration resistance and secure fastening are critical:

• Automotive & Heavy Machinery: Engine mounts, transmission systems, and chassis components.

• Construction & Infrastructure: Steel frameworks, bridges, and seismic-resistant structures.

• Rail & Transportation: Rail tracks, bogie assemblies, and truck suspensions.

• Aerospace & Defense: Aircraft panels, landing gear, and military equipment.

• Energy Sector: Wind turbines, solar panel mounts, and oil rigs.

• Electronics & Appliances: Securing components in high-vibration environments.

Excellent Case: Heavy-Duty Truck Suspension System

Challenge:

A major truck manufacturer faced persistent bolt loosening in suspension systems due to constant road vibrations and heavy loads. Traditional lock washers and thread-locking adhesives failed prematurely, leading to frequent maintenance and safety concerns.

Solution:

The manufacturer replaced standard washers with square self locking washers (Grade 10 carbon steel, zinc-plated) in all critical suspension joints. The benefits included:

• Superior Vibration Resistance: The square shape provided better grip compared to round washers.

• No Need for Additional Locking Agents: Eliminated the risk of adhesive failure under extreme temperatures.

• Longer Service Life: Reduced wear and tear due to the washer’s ability to maintain constant pressure.

Results:

• 80% Reduction in Bolt Loosening Incidents over a 3-year period.

• Lower Maintenance Costs due to fewer retightening requirements.

• Improved Safety & Reliability in long-haul trucking operations.

This case highlights how square self-locking washers provide a robust, cost-effective solution in high-vibration, high-load applications.

Conclusion

The square self locking washer is a highly effective fastener for preventing bolt loosening in demanding environments. With multiple material options, surface treatments, and a proven track record in industries like automotive, construction, and aerospace, it ensures long-term reliability without the need for additional locking mechanisms. Its square design offers enhanced grip and stability, making it an excellent choice for applications where traditional washers fall short.