Custom Screw Standoff Spacers CNC Machined Aluminum Pillars Metal Spacer Standoff

Description

What are Screw Standoff Spacers?

Screw Standoff Spacers are threaded cylindrical fasteners used to create space between two components, typically in electronic or mechanical assemblies. They provide precise alignment, electrical insulation (if non-conductive), and structural support while allowing screws or bolts to pass through.

Materials

Screw standoff spacers are made from various materials depending on application requirements:

• Metal Standoffs:

  • Aluminum (lightweight, corrosion-resistant)

  • Brass (good conductivity, corrosion-resistant)

  • Stainless Steel (high strength, rust-proof)

  • Steel (durable, often coated for corrosion resistance)

• Non-Metal Standoffs:

  • Nylon (electrically insulating, lightweight)

  • POM (Acetal) (high rigidity, low friction)

  • PTFE (Teflon) (chemical-resistant, high-temperature tolerance)

Surface Finishes

To enhance durability and aesthetics, standoffs may have different surface treatments:

• Anodizing (for aluminum, improves corrosion resistance)

• Zinc Plating (for steel, prevents rust)

• Nickel Plating (enhances conductivity & wear resistance)

• Passivation (for stainless steel, removes free iron)

• Black Oxide (for a sleek look & mild corrosion protection)

Specifications

Key parameters for screw standoff spacers include:

• Thread Size (e.g., M2, M3, M4, #4-40, #6-32, etc.)

• Length (measured in mm or inches)

• Inner & Outer Diameter (for fit compatibility)

• Hex/Slotted/Round Head (for tool installation)

• Male-Female, Female-Female, or Male-Male (threading types)

Applications

Screw standoff spacers are widely used in:
✔ Electronics (PCBs, motherboards, Raspberry Pi/Arduino projects)
✔ Automotive (securing sensors & control modules)
✔ Aerospace (lightweight yet sturdy component spacing)
✔ Industrial Machinery (vibration-resistant mounting)
✔ Telecom Equipment (antenna & server installations)
✔ Medical Devices (precise & sterile assembly setups)

Excellent Case: PCB Mounting in Industrial Robotics

Challenge: A robotics manufacturer needed to securely mount multiple PCBs inside a robotic arm while preventing electrical shorts and vibration-induced damage.

Solution:

• Material: Stainless steel standoffs (for strength & corrosion resistance).

• Finish: Nickel-plated (for conductivity & durability).

• Specs: M3 thread, 10mm length, hexagonal female-female standoffs.

Result:
✔ Secure PCB spacing prevented contact with metal chassis.
✔ Vibration resistance ensured long-term stability.
✔ Easy maintenance with tool-accessible hex heads.