الوصف

What are Castle Nuts with Cotter Pins?

Castle nuts with cotter pins are a secure fastening system designed to prevent loosening under vibration or dynamic loads. The castle nut (a slotted nut) pairs with a cotter pin (a bent metal pin) that inserts through both the nut’s slots and a cross-drilled hole in the bolt, creating a positive mechanical lock. This assembly ensures the nut cannot rotate off without removing the pin.


Materials

Castle Nuts

  1. Carbon Steel (Grade 5/8) – High strength for automotive/industrial use.

  2. Stainless Steel (304/316) – Corrosion-resistant for marine/outdoor applications.

  3. Alloy Steel (AISI 4140) – Heat-treated for extreme loads (e.g., heavy machinery).

  4. Brass – Non-sparking, used in plumbing/electrical systems.

  5. Aluminum – Lightweight (aerospace applications).

Cotter Pins

  1. Stainless Steel (302/304) – Rust-proof for harsh environments.

  2. Carbon Steel – Zinc-plated for general use.

  3. Monel – High corrosion resistance (marine/chemical industries).

  4. Bronze – Non-magnetic and wear-resistant.


Surface Treatments

  • Castle Nuts:

    • Zinc plating (most common).

    • Hot-dip galvanizing (for outdoor/marine use).

    • Black oxide (military/aerospace).

    • Passivation (stainless steel).

  • Cotter Pins:

    • Zinc plating (basic corrosion resistance).

    • Stainless steel (natural finish, no coating needed).


Specifications

  • Thread Sizes: #10 to 1½” (UNC/UNF or metric).

  • Nut Height: Taller than standard nuts to fit cotter pins.

  • Pin Diameters: 1/16″ to 1/4″ (matched to bolt hole size).

  • Standards:

    • DIN 935 / ISO 7035 (castle nuts).

    • ASTM F594 (cotter pins).

    • MIL-SPEC (for defense applications).


Applications Castle Nuts with Cotter Pins

  • السيارات: Wheel bearings, suspension linkages.

  • Aerospace: Flight control systems, landing gear.

  • Industrial Machinery: Rotating shafts, hydraulic cylinders.

  • Rail/Marine: Securing critical bolted joints.

  • Agriculture: Tractor/implement assemblies.


Excellent Case: Aircraft Landing Gear Assembly

Challenge: A commercial aircraft manufacturer needed to ensure the landing gear pivot bolts remained secure despite constant vibration and shock loads during takeoff/landing.

Solution:

  • Used AISI 4140 alloy steel castle nuts (heat-treated) with stainless steel cotter pins.

  • Precision-drilled bolt holes to ensure perfect pin alignment.

  • Applied black oxide coating for corrosion resistance.

Result:

  • Zero Incidents: No reported loosening in 10+ years of fleet operation.

  • FAA Compliance: Met strict aviation safety standards (FAR 25.607).

  • Maintenance Efficiency: Quick visual inspection confirmed pin integrity.

المراجعات

لا توجد مراجعات بعد.


كن أول من يقيم “Carbon Steel Grade 8 Castle Nuts with Cotter Pins 5/8-18 Crown Nut Hex with Groove”